Making Micarta [ DIY Micarta Patterns and Ideas ]

Last modified: March 17, 2024

Making Micarta is Easy!

Making Micarta is a common practice, especially among knife makers who value it for knife handles.  It's not hard to do.  Mostly you arrange fabrics or other sheet materials, coat them in a resin, and then apply pressure, often with a hydraulic press.

Here's a gorgeous Micarta handle for a knife using Denim as the fabric:

Close-up of a pocket knife on work gloves and jeans.

There are various ways to make the material more interesting.  For example, use wooden forms that have waves in them so the fabric is molded into a wavy shape.  Then, once formed and hardened, slice the material into flat layers and you'll see multiple layers peeking through.

Here's a typical video showing the making of micarta to give you an idea:

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What is Micarta?

Micarta is a composite material that consists of layers of material held together by a plastic resin of some kind.

First guy I saw do this. He's awesome!

Torn gray and black cotton fabric on a red background. 

Start with a stack of fabric, impregnate with polyester or epoxy resin...

Industrial machinery in a workshop setting. 

Place between two oiled plates on the press over night. The press gets all the bubbles out and makes the micarta solid as a rock. It comes out looking kinda nasty, eh?

Worn piece of wood with rough surface. 

Now work it a bti and you see what's happening. 3 dimension tie dye. A controllable process that produces neat designs for handles and other purposes.

Dark-colored metallic or stone objects with wavy edges arranged in a staggered formation.

Polishes out pretty nice!

Blue and white patterned blade with serrated edge on light-colored fabric background.

Micarta can be quite dramatic...

Blue Jeans Micarta

Nice series from British Blades forum:

Wooden table with denim fabric, scissors, and ruler on it. 

Start with strips from old blue jeans. Impregnate with resin.

Rustic wooden table with denim fabric, glue can, and black material. 

Wax paper and clamped boards while it hardens...

Worn metal object on weathered wooden surface with green grass backdrop. 

Looks blah at first but finishes out beautifully! The ring pattern is because of the layers and how they intersect the curved surface of the knife handle.

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