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Sine Bar, Sine Plate & Sine Vise [ Complete Guide 2018, Free Calculator ]

Sine Bar, Sine Plate & Sine Vise [ Complete Guide 2018, Free Calculator ]

We give the Sine Bar, Sine Plate, and Sine Vise a special place in angle measurement because they’re used both for measuring and for fixturing when specific angles other than 90 degrees are important to make a part correctly.

Here’s a typical Sine Bar:

sine bar

Fowler Sine Bar.  About $145 on Amazon

There are cheaper versions to be had, but you want to make sure the one you get is ground and well made for precision.

For comparison, here is a Sine Plate:

sine plate

Sine Plate.  About $207 on Amazon

The Sine Bar is all about setting up an exact angle, while the Sine Plate is all about supporting a part of perhaps a piece of fixture at that angle.  

The angle of a Sine Bar or Sine Plate is established using precision spacers under the rolls.  The rolls are the cylinders at either end.  They serve as pivots, and they’re cylindrical so there’s a line of contact between the surface it rests on and the Sine Bar or Sine Plate.

How to Use a Sine Bar

Here’s an example of a Sine Bar sitting on such a spacer:

how to use a sine bar

Think of a Sine Bar as converting a length to an angle, because that’s essentially what they do.  We will typically use a stack of Gauge Blocks to establish the height and thus the angle of the Sine Bar.

Sine Vise

We can also get Sine Vises like this:

sine vise

Sine Vise.  About $142 from Amazon

Sine Bar Formula

The formula that relates the angle of the Sine Bar to the height of the spacer stack is:

Sin( Angle ) = H / L, where H is the height and L is the length, center to center, between the rolls.

Sine Bar Example

Let’s go through an example.  Suppose we want to set up a 30 degree angle.  So, let’s rearrange our formula a bit:

H = Sin( 30 degrees ) * L

The Sin of 30 degrees is 0.5.  So, we want the height to be half the length between the rolls.  For a 5″ long Sine Bar, we would therefore need a stack of gauge blocks that is 2.500″ high.

Pretty easy, right?  

But we can make it even easier with a Sine Bar Calculator.

Sine Bar Calculator

With a Sine Bar Calculator, you don’t need to remember formulas or track down  your calculator.  Instead you use a purpose-made piece of software that makes either finding the correct stack height for a given angle or figuring out what the angle is from a stack height easy.

Our G-Wizard Calculator software has a built-in Sine Bar Calculator that looks like this:

sine bar calculator

You can get lifetime use of this handy calculator free, just for trying the free trial of G-Wizard.

Note how the Calculator is split into two components:

  • Gage Block Calculator
  • Sine Bar Calculator

The two work together, but let’s focus on how to use the Sine Bar Calculator.

To find a Gage Block Stack size for a particular Sine Bar Angle:

  1. Enter your sine bar length.  Common sizes in the US are 5 and 10 inches long.
  2. Enter the desired angle.  For example, the screen shot shows 5 degrees.
  3. The size for the Gage Block Stack will be shown.  The screen shot shows 0.4358.
  4. Click the “Choose Blocks” button to see which blocks to stack to make that height.  Here’s the result after we clicked the button:

sine bar calculator

You can see G-Wizard recommends 3 blocks for this angle.

Using a Sine Bar to Measure an Angle

There are a lot of ways to use a Sine Bar to measure an angle with great precision.  For example, you could place the workpiece atop the sine bar like this:

sine bar diagram

Adjust the height of the Gauge Block stack until you can sweep an indicator across the top of the workpiece and the needle is steady, proving the surface is level.  Once you have that condition, you can use the Sine Bar Formula to determine the exact angle of the workpiece.

Tip:  Use a Planer Gauge instead of a Gauge Block stack.  It’s faster and you can mic the Planer Gage to find the height.

Once you have the Stack Size measured, use G-Wizard Calculator to determine the angle:

sine bar software

As the screen shot shows, a stack size of 0.500″ means the angle is 5.8 degrees.

 

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Sine Bar, Sine Plate & Sine Vise [ Complete Guide 2018, Free Calculator ]
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